Polaris sportsman 250 and 500 4 wheel drive problem discussion in 4. Shop maintenance products and service manuals for your polaris sportsman atv. My first auto machine was a 1999 polaris 300 xplorer 4x4. Since the first atv rolled off the assembly line, polaris has remained one of the top selling brands. We carry 1915 parts for your 2000 polaris sportsman 500 4x4 utility atv parts.
It will come in handy during desperate situations when you need to get your malfunctioning atv moving again. Your vehicles performance depends on having the bestfit drive belt. Doug,i have a 500 polaris that had the same problem youre having,the side cover has been overheated at some time or other and it distorted the housing,it sounds worse than it is,the only solution is to buy a new side cover and put it on,not to much of a job but you have to take the left side running board off and some of the fairing,solves the problem of the rubbing of the variable drive. Find great deals on ebay for polaris sportsman 500 parts and 2003 polaris sportsman 500 ho atv parts. You do understand that the agl is in the family of gear lube 7590w and such. Buy all of the drive system fluids youll need to keep your transmission healthy. Automatic transmission 2 5242208067 1 bracket, clutch cover 16 7512094 2 screw 3 7512232 3 screw 17 7080761 2. Hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike. Scrambler 500 2000 offroad vehicle pdf manual download. If theres x in the second place, it was made for the usa drivers. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. We found that exposure to the wet stuff made the clutches in the automatic transmission slip a bit. Most easy miles tooplowing and spinning kids around easy terrain. Hello i recently changed the transmision fluid in my 04 sportsman 500.
I have heard there is a lag issue with automatic transmissions. The ranger came in to our shop with the high gear grinding and would not engage, our first step is to adjust the linkage as that can cause the problem. Specifications sportsman 500 body style gen iv gross vehicle weight 1200 lbs. Need it for a polaris atv without ebs 1998 2006 sportsman 500. Crack open a container of the xp trans oil and compare it to agl and agl plus. How to fix awd for a 199798 polaris sportsman 500 duration. Id hate you to run what the dealer tells you and it be wrong like most of the stuff they say.
Polaris 500 sportsman clutch transmission problems tool. The sportsman 500 has a polaris exclusive progressiverate independent rear suspension with dual twintube shocks, 9. My scrambler 500 4x4 has had small transmission leak. You must read the service manual and be familiar with the service procedures before starting the work. Polaris scrambler 500 2000 parts manual pdf download. Polaris 500 sportsman clutch transmission problems. This engine is equipped with a kleihin cvk34 carburetor, electronic ignition, and an electric starter with a recoil backup. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the transmission fluid on a polaris sportsman fourwheeler.
I just made an 80 mile round trip to pick up fluids. Polaris sportsman 250 and 500 4 wheel drive problem. Polaris sportsman 500 for sale 6 listings tractorhouse. Select a 2000 polaris sportsman 500 4x4 trade in value. Polaris sportsman transmission and rear differential fluid change. View and download polaris scrambler service manual online. Polaris atv service manual repair 19961998 pdf service manual. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership.
Download polaris scrambler repair manual 50 90 400 500 850. Polaris repair manuals download a repair manual straight to your computer, tablet or smart phone in seconds. Polaris sportsman maintenance products official polaris. Research 2000 polaris sportsman 500 rse standard equipment and specifications at nadaguides. With many of the same features offered on the the polaris sportsman 500, the sportsman 335 is a versatile member of the sportsman family at a more modest price.
You can use the polaris vin decoder for deciphering the whole code or you can find out some details on your own. Select a make alphasports american ironhorse aprilia arctic cat off road arctic cat snow benelli bennche beta big bear choppers big dog bmw bobcat bombardier brammo buell california scooter co. Gallons gearcase oil 32 ounces engine oil capacity 2 quarts. How to fix a jammed shifter on your polaris sportsman atv 4 wheeler. Use our interactive diagrams, accessories, and expert repair help to fix your polaris atv 2000. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how. Jul 28, 2011 hey guys i just wanted to let all you polaris sportsman 500 ho owners know what i came across today while working on my bike. The sportsman 500 has a polarisexclusive progressiverate independent rear suspension with dual twintube shocks, 9. Intelligent ondemand true 4wheel drive with onoff thumb switch. How to change the transmission fluid on a polaris sportsman. I decided to pull the bike out today to start getting it ready for my trip up north next week. The bore on this engine measures 81 mm, while the stroke. Only 1,200 miles for a 2001 polaris sportsman 500 h. How to fix a jammed shifter on your polaris sportsman atv 4.
This allows the user to shift easily from high to low and reverse. If not i would hate to see your next post as a polaris hater because your transmission grenaded. It has been opperating just fine but was wondering if i should change it our would it just. Polaris 500 sportsman clutch transmission problems discussion in the tool talk forum at. This manual is designed primarily for use by atv service technicians. Find the best lubricants for your unique sportsman or atv. Polaris sportsman 400 500 700 transmission drive belt 99. If you own an atv, then you cant go without an atv repair book.
Polaris atv 2000 parts that fit, straight from the manufacturer. Kaps, an automatic transmission with both high and low gear ranges and reverse. Jun, 2016 how to fix a jammed shifter on your polaris sportsman atv 4 wheeler. Polaris industries 2008 all terrain vehicle owners manual. Find oil, fuel treatment, air and oil filters, lubricants and antifreeze. Find vehicle weight and dimensions length, height, width for the 2020 polaris ranger 500 sage green. In order for work to be performed safely and correctly many parts replacement procedures and repair procedures must be done by trained polaris service technicians in a properly equipped shop. Most pictures shown are provided by the products manufacturer and may be generic to cover many models of vehicles. Doug,i have a 500 polaris that had the same problem youre having,the side cover has been overheated at some time or other and it distorted the housing,it sounds worse than it is,the only solution is. Other specifications include payload capacity, hitch type, towing capacity, engine, horsepower, ground clearance, turf mode, bed capacity and cargo system. Get the suggested tradein value and retail price for your 2000 polaris sportsman 500 4x4 motorcycles with kelley blue book. Add polaris premium demand drive hub fluid or type f automatic. Wouldnt it be nice to have a polaris atv repair book with instructions on how to perform any atv repair job. The transmission for the 2000 polaris sportsman 500 is an automatic polaris variable transmission, known as pvt.
I was almost positive it was gear oil so i used amsoil severe gear 75w90. All manuals are in pdf format for quick easy download. There is no shifting needed with an automatic cvt transmission with a chain final drive. The manual says to use polaris synthetic gear case oil. Find great deals on ebay for polaris sportsman 500 transmission and 2000 polaris sportsman 500 transmission. In 1985 polaris created one of the first american four wheeled atvs with the introduction of the trailboss. Capacities body style gen iv gross vehicle weight 1200. This four wheeler is very clean rust free and was garage kept. View and download polaris scrambler 500 2000 parts manual online. Gallons gearcase oil 32 ounces engine oil capacity 2 quarts front. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website.
Polaris sportsman 500 efi owner s manual pdf download. This 2000 sportsman 500 4x4 has only 450yes 450 miles on it. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear. Manual i have been going back and forth on the topic of automatic vs.
Polaris transmission repair on this page we will go through the procedure to remove, disassemble, inspect, repair and reinstall a gearbox in a 2004 polaris ranger 4x4. Compared to the 500, the 450 is roughly 60cc less, six horsepower less, but is over 100 pounds. Browse our inventory of new and used polaris sportsman 500 for sale near you at. This atv is shaftdriven, using a fulltime fourwheel drive system equipped with a limitedslip front differential. Capacities body style gen iv gross vehicle weight 1200 lbs. The front and rear brakes are independent of each other, both incorporating hydraulic discs brakes. Suzuki quadrunner and quadmaster, yamaha grizzly, polaris magnum 500 and sportsman 500, honda rubicon, kawasaki prarie 650, artic cat 500 manual and. When i started it up i noticed the infamous polaris sportsman ticking that c. Research 2000 polaris sportsman 500 prices and values at nadaguides. View our entire inventory of new or used polaris four wheelers.
Polaris atv service manual 1996 1998 all models vehicles. Its easy to remember that the sportsman that has 1 to 4 as the first character was produced in the north america. I traded that in for a sportsman 500 and have no regrets about having an automatic. Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. Polaris atv service manual repair 19961998 pdf service.
Offroad vehicle polaris scrambler 500 4x4 owners manual. This is a video i made changing out the transmission and rear differential on a buddies 2012 polaris sportsman 500 h. The 2000 kawasaki prairie 400 4x4 comes equipped with a liquidcooled 391 cc fourstroke single cylinder engine with a single overhead camshaft and four valves. Display indicators overview battery removalinstallation setting the parking brake special efi diagnostic mode engine and drivetrain breakin diagnostic mode engine cooling system.
How to fix a jammed shifter on your polaris sportsman atv. Magnum 2x4 magnum 4x4 magnum 6x6 sportsman 500 xplorer 500. Use updown arrow keys to increase or decrease volume. Find and download the owners manual for your vehicle by selecting its year and model.
Charging system diagnostics polaris variable transmissions pvt fuels and fuel delivery. Polaris sportsman 4x4 atv 500cc petrol engine, low km. Polaris sportsman 400 500 700 transmission drive belt 9905. Hello everyone im very new to the ranger forums how cool is this anyways i run a small engine repair shop and i have received a number of rangers lately not too many serious issues but i recently took in a 04 polaris ranger 500 6x6 that shifted very easy but unfortunately everything was neutral so after checking over i noticed issue was. Browse polaris sportsman 500 four wheelers for sale on. So i go to the dealer today to get some transmission oil agl and front differential fluid drive hub fluid. Oct 24, 2012 check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the transmission fluid on a polaris sportsman fourwheeler. View our entire inventory of new or used polaris atvs. Are there particular situations that manual is better. This information should remain with your owners manual at all times. Polaris industries 2009 allterrain vehicle owners manual. Suzuki quadrunner and quadmaster, yamaha grizzly, polaris magnum 500 and sportsman 500, honda rubicon, kawasaki.
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